Capabilities Summary

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Offset Printing

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945ST UV

5 Printing Units + Anilox Coater

LED UV up to 24pt paper or synthetics
Max Sheet

25" x 38"

Max Image

24.3" x 37"

Caliper Range: 0.004" - 0.024"

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754XL UV

4 Printing Units + Coater

LED UV up to 24pt paper or synthetics
Max Sheet

23.5" x 31"

Max Image

23" x 29.5"

Caliper Range: 0.004" - 0.024"

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3304HA

4 Printing Units

Max Sheet

13" x 18"

Max Image

13" x 17.2"

Caliper Range: 0.004" - 0.015"

Digital Printing

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15K

7 Color Digital Offset Printing

Digital offset on paper, SBS, synthetic & foil board
Max Sheet

21" x 29.5"

Max Image

20.1" x 29.1"

Caliper: 0.004" - 0.024"

Capabilities-logo
15K HD

7 Color HD Digital Offset Printing

Digital HD offset on paper, SBS, synthetic & foil board
300 line screen Stochastic continuous tone reproduction
Dual X-Align for perfect sheet-to-sheet registration
Max Sheet

21" x 29.5"

Max Image

20.1" x 29.1"

Caliper: 0.004" - 0.024"

*Presses are optimized for: Fine Paper, SBS Board, Metalized Foilboard, Clear PETG, PVC, HDPE, Styrene & most substrates up to 24pt

Embellishment, Enhancement & Special effects

Capabilities-logo
2000 SHD

New Scodix Smart HD Spot UV, Foil, Glitter, Texture

Max Sheet

22" x 31"

Max Image

19.8" x 29.4"

Caliper Range: 0.006" - 0.032"
(3 Digital/Variable Presses)

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Ultra 202

Flat /Raised Spot UV, Foil, Glitter, Cast & Cure, Texture, Braille

Max Sheet

22" x 31"

Max Image

19.8" x 29.4"

Caliper Range: 0.006" - 0.032"
(3 Digital/Variable Presses)

Capabilities-logo
Ultra 102

Flat /Raised Spot UV, Texture & Braille

Max Sheet

22" x 31"

Max Image

19.8" x 29.4"

Caliper Range: 0.006" - 0.032"
(3 Digital/Variable Presses)

Offline UV & AQ Coating

Flood UV Gloss, Matte, Soft touch
Aqueous Gloss, Matte, Soft touch & Digital primer

Max Sheet

2" x 2"

Max Image

28" x 40"

Caliper: 0.006" - 0.032"

Effects - Coating

Textured, Soft-Touch, Glitter, Grit/Sand, Scratch off, Reticulation, Strike Through, Fluorescent Scented, Glow-In-The-Dark, Thermochromic, Photochromic, Pearlescent, Dry Erase, Raised

Effects - Foil

Hot/Platen Foil Stamping, Multi-level foil embossing, Micro-Embossing etched foil,
Digital/Variable Foil, Texture under foil, Texture over foil, multiple pass registered foil

Effects - Printing

GRACoL, G7, Expanded Gamut, Hexachrome & Stochastic FM screening, native RGB workflow UV Offset & HP Indigo HD Digital Offset and Large Format Digital UV printing
White, Fluorescent, Metallic, Pantone, Coatings & Varnishes for offset and digital presses

Lamination, Mounting & Foil Board manufacturing

(2) D&K System 3210
(1) D&K Double Kote HS NT

High Speed 1/S & 2/S Film Lamination

Film: Gloss, Matte, Soft touch, Security & Holographic
Foil Board: (21) Mirror, Rainbow & Holographic patterns
Min Sheet

12" x 9"

Max Sheet

31" x 41"

Caliper Range: 0.006" - 0.032"

Glue-Tech 2130

Fully automatic rotary sheet to sheet gluing & mounting

Min Sheet

12" x 18"

Max Sheet

21" x 30"

Rebord Pendix

Fully automatic pick-n-place gluing & mounting

Min Sheet

14" x 20"

Max Sheet

28" x 40"

Rebord & Pot Devin Gluers

Semi-automatic Case making & sheet mounting

multi-layer gluing & mounting for paper & plastic substrates
Min Sheet

12" x 18"

Max Sheet

28" x 40"

Build Range: 0.01" - 0.250"

Foil Stamping, Embossing & Diecutting

Heidelberg Varimatrix 105CS

High speed platen diecutter with stripping

Diecut, Kiss cut, Emboss, Score, Perf
Min Sheet

14" x 20"

Max Sheet

30" x 41.5"

Cutting pressure: 300 tons

SBL-820SEF Stamper

Automatic foil stamping & Platen Diecutting

Foil stamp, Emboss, Diecut, Kiss cut, Score, Perf
Min Sheet

12" x 18"

Max Sheet

23.6" x 32"

Stamping pressure: 200 tons

Kluge EHE Stamper

Automatic foil stamping & Platen Diecutting

Foil stamp, Emboss, Diecut, Kiss cut, Score, Perf
Min Sheet

4" x 5"

Max Sheet

14" x 22"

Stamping pressure: 75 tons

Thompson Diecutter, (2 presses)

Steel Rule Diecut, Kiss cut, Emboss, Score, Perf

Min Sheet

12" x 18"

Max Sheet

30" x 41"

Heidelberg Windmill Diecutter

Steel Rule Diecut, Kiss cut, Emboss, Score, Perf

Min Sheet

4" x 5"

Max Sheet

12" x 18"

Heidelberg SBG Diecutter

Steel Rule Diecut, Kiss cut, Emboss, Score, Perf

Min Sheet

12" x 18"

Max Sheet

22" x 30"

(5) Cutworx Eclipse Digital

Digital Diecutting, Cut, Score, Perf up to 150pt

Min Sheet

9" x 12"

Max Sheet

35" x 45"

(2) Omtech CO2 Laser

150W Laser with automation for cutting & engraving

Min Sheet

9" x 12"

Max Sheet

35" x 45"

Custom Finishing & Converting

(5) Polar & Saber Cutters

Automated, high speed, CIP4 cutting systems

Min

1" x 1"

Max

55" x 55"

Muller Martini stitcher

8 pocket + cover feeder saddle stitcher, (3/8" max thickness)

Min

3.5" x 5.5"

Max

13.7" x 9.5"

Standard Horizon BQ470

PUR & EVA Perfect Binding, (Spine: 0.02" min - 2.5" max)

Min

6" x 6"

Max

12.5" x 12.5"

(2) T&B Pick & Place

24 stations, high speed variable, programmable collation

Thick, thin, embellished & irregular shaped product
Min

2.5" x 3.5"

Max

14" x 20"

Caliper Range: 0.005" - 0.25"

(3) Kluge straight line gluers

Folding cartons, Inserts, Sleeves, Custom packaging, Folders, Mailers & Marketing collatera
Cartons: Straight line, Auto-bottom, Lock bottom & Tuck boxes, (no 4/6 corner)
Inline: Inside/outside variable inkjet, tipping, taping, affixing, hot, cold & fugitive glue

Large Format, POP & Display

Mimaki JFX500 UV Flatbed

C-M-Y-K+W+W - 7'x10' Large format UV flatbed UV

Max Sheet

83" x 120"

Max Image

83" x 120"

Mimaki UJVC300 UV Roll

C-M-Y-K+W+CL - Large format print/cut UV roll-to-roll

Max Sheet

64" x 120"

Max Image

64" x 120"

Apex 2513 - 3 Tool Flatbed

Cutter, Router, EOT, Knife, V-cut, Kiss cut, Perf, Score

Max Sheet

52" x 100"

Max Image

52" x 100"

Converting, Custom Finishing & Complex Prototypes

ENGINEERING

Structural & Folded carton design, Prototypes, Pilot programs, Offset & Digital printing, Extensive finishing

VARIABLE

Complex variable print, Variable foil, Variable diecutting, Variable spot UV, Inline & Final touch serialization

PREPARATION

Extensive color correction, Image editing, Page production, Workflow automation, Digital asset management

Wrapping, Packing, Kitting & Fulfillment

(3) Automatic Pallet wrappers
(2) Automatic carton strappers
(2) Ultra-sonic product banders
(2) Shanklin Omni high speed shrink wrap lines with automated conveyors, feeders & droppers
(3) Shanklin A27-A high speed shrink wrap lines with automated in-feeds
(4) Automated Finn-Seal/Flow Wrap, lines with up to 24 inteligent feeders, droppers & audited packing

Folding Carton Production

Straight line, Auto-bottom, Lock bottom, Hanger, Reinforced panel, Tuck boxes, In/out variable inkjet, tipping, taping, (no 4/6 corner)

Trading Card Production

MANAGEMENT

Full cycle strategy, planning, documentation & execution in all phases of Retail, Hobby & Specialty collectibles

WHITE LABEL

"Behind the scenes" accountability & end-to-end production starting with client art to national distribution

PRE-MEDIA

Page composition, version control, digital asset management, production planning & workflow automation

PRODUCTION

100% In-house trading card & collectibles manufacturing: R&D, planning, testing, packaging & distribution

PREPARATION

Comprehensive image preparation, editing, retouching, color correction & proofing. (no creative)

FULFILLMENT

Complex & variable collation, over wrapping, assembly, kitting, packing, fulfillment & nationwide distribution

PROTOTYPES

R&D, testing & accurate proofing for all phases of production, embellishment, packaging & customizations

SECURITY

Extensive security focus, low number collectibles, Secure production of Memorabilia, Relics, Inserts & Autos

Additional Services

BINDERY & FINISHING

Cut, Fold, Stitch, Perfect bind, Padding, Tape applicaton, Tipping, Affixing & Converting

BOOKLET PRODUCTION

Saddle Stitch, Perfect Bind (PUR & EVA), Hot melt padding, Plastic coil, Wire-o & Side stitch

BOOKLET PRODUCTION

Complex variable printing, Variable finishing, Kitting & Distribution

OTHER SERVICES

Intelligent collation, Affixing, Mounting, Security printing & Foil board manufacturing

Offset Printing

Capabilities-logo
945ST UV

5 Printing Units + Anilox Coater

LED UV up to 24pt paper or synthetics
Max Sheet

25" x 38"

Max Image

24.3" x 37"

Caliper Range: 0.004" - 0.024"

Capabilities-logo
754XL UV

4 Printing Units + Coater

LED UV up to 24pt paper or synthetics
Max Sheet

23.5" x 31"

Max Image

23" x 29.5"

Caliper Range: 0.004" - 0.024"

Capabilities-logo
3304HA

4 Printing Units

Max Sheet

13" x 18"

Max Image

13" x 17.2"

Caliper Range: 0.004" - 0.015"

Digital Printing

Capabilities-logo
15K

7 Color Digital Offset Printing

Digital offset on paper, SBS, synthetic & foil board
Max Sheet

21" x 29.5"

Max Image

20.1" x 29.1"

Caliper: 0.004" - 0.024"

Capabilities-logo
15K HD

7 Color HD Digital Offset Printing

Digital HD offset on paper, SBS, synthetic & foil board
300 line screen Stochastic continuous tone reproduction
Dual X-Align for perfect sheet-to-sheet registration
Max Sheet

21" x 29.5"

Max Image

20.1" x 29.1"

Caliper: 0.004" - 0.024"

*Presses are optimized for: Fine Paper, SBS Board, Metalized Foilboard, Clear PETG, PVC, HDPE, Styrene & most substrates up to 24pt

Embellishment, Enhancement & Special effects

Capabilities-logo
2000 SHD

New Scodix Smart HD Spot UV, Foil, Glitter, Texture

Max Sheet

22" x 31"

Max Image

19.8" x 29.4"

Caliper Range: 0.006" - 0.032"
(3 Digital/Variable Presses)

Capabilities-logo
Ultra 202

Flat /Raised Spot UV, Foil, Glitter, Cast & Cure, Texture, Braille

Max Sheet

22" x 31"

Max Image

19.8" x 29.4"

Caliper Range: 0.006" - 0.032"
(3 Digital/Variable Presses)

Capabilities-logo
Ultra 102

Flat /Raised Spot UV, Texture & Braille

Max Sheet

22" x 31"

Max Image

19.8" x 29.4"

Caliper Range: 0.006" - 0.032"
(3 Digital/Variable Presses)

Offline UV & AQ Coating

Flood UV Gloss, Matte, Soft touch
Aqueous Gloss, Matte, Soft touch & Digital primer

Max Sheet

2" x 2"

Max Image

28" x 40"

Caliper: 0.006" - 0.032"

Effects - Coating

Textured, Soft-Touch, Glitter, Grit/Sand, Scratch off, Reticulation, Strike Through, Fluorescent Scented, Glow-In-The-Dark, Thermochromic, Photochromic, Pearlescent, Dry Erase, Raised

Effects - Foil

Hot/Platen Foil Stamping, Multi-level foil embossing, Micro-Embossing etched foil,
Digital/Variable Foil, Texture under foil, Texture over foil, multiple pass registered foil

Effects - Printing

GRACoL, G7, Expanded Gamut, Hexachrome & Stochastic FM screening, native RGB workflow UV Offset & HP Indigo HD Digital Offset and Large Format Digital UV printing
White, Fluorescent, Metallic, Pantone, Coatings & Varnishes for offset and digital presses

Lamination, Mounting & Foil Board manufacturing

(2) D&K System 3210
(1) D&K Double Kote HS NT

High Speed 1/S & 2/S Film Lamination

Film: Gloss, Matte, Soft touch, Security & Holographic
Foil Board: (21) Mirror, Rainbow & Holographic patterns
Min Sheet

12" x 9"

Max Sheet

31" x 41"

Caliper Range: 0.006" - 0.032"

Glue-Tech 2130

Fully automatic rotary sheet to sheet gluing & mounting

Min Sheet

12" x 18"

Max Sheet

21" x 30"

Rebord Pendix

Fully automatic pick-n-place gluing & mounting

Min Sheet

14" x 20"

Max Sheet

28" x 40"

Rebord & Pot Devin Gluers

Semi-automatic Case making & sheet mounting

multi-layer gluing & mounting for paper & plastic substrates
Min Sheet

12" x 18"

Max Sheet

28" x 40"

Build Range: 0.01" - 0.250"

Foil Stamping, Embossing & Diecutting

Heidelberg Varimatrix 105CS

High speed platen diecutter with stripping

Diecut, Kiss cut, Emboss, Score, Perf
Min Sheet

14" x 20"

Max Sheet

30" x 41.5"

Cutting pressure: 300 tons

SBL-820SEF Stamper

Automatic foil stamping & Platen Diecutting

Foil stamp, Emboss, Diecut, Kiss cut, Score, Perf
Min Sheet

12" x 18"

Max Sheet

23.6" x 32"

Stamping pressure: 200 tons

Kluge EHE Stamper

Automatic foil stamping & Platen Diecutting

Foil stamp, Emboss, Diecut, Kiss cut, Score, Perf
Min Sheet

4" x 5"

Max Sheet

14" x 22"

Stamping pressure: 75 tons

Thompson Diecutter, (2 presses)

Steel Rule Diecut, Kiss cut, Emboss, Score, Perf

Min Sheet

12" x 18"

Max Sheet

30" x 41"

Heidelberg Windmill Diecutter

Steel Rule Diecut, Kiss cut, Emboss, Score, Perf

Min Sheet

4" x 5"

Max Sheet

12" x 18"

Heidelberg SBG Diecutter

Steel Rule Diecut, Kiss cut, Emboss, Score, Perf

Min Sheet

12" x 18"

Max Sheet

22" x 30"

(5) Cutworx Eclipse Digital

Digital Diecutting, Cut, Score, Perf up to 150pt

Min Sheet

9" x 12"

Max Sheet

35" x 45"

(2) Omtech CO2 Laser

150W Laser with automation for cutting & engraving

Min Sheet

9" x 12"

Max Sheet

35" x 45"

Custom Finishing & Converting

(5) Polar & Saber Cutters

Automated, high speed, CIP4 cutting systems

Min

1" x 1"

Max

55" x 55"

Muller Martini stitcher

8 pocket + cover feeder saddle stitcher, (3/8" max thickness)

Min

3.5" x 5.5"

Max

13.7" x 9.5"

Standard Horizon BQ470

PUR & EVA Perfect Binding, (Spine: 0.02" min - 2.5" max)

Min

6" x 6"

Max

12.5" x 12.5"

(2) T&B Pick & Place

24 stations, high speed variable, programmable collation

Thick, thin, embellished & irregular shaped product
Min

2.5" x 3.5"

Max

14" x 20"

Caliper Range: 0.005" - 0.25"

(3) Kluge straight line gluers

Folding cartons, Inserts, Sleeves, Custom packaging, Folders, Mailers & Marketing collatera
Cartons: Straight line, Auto-bottom, Lock bottom & Tuck boxes, (no 4/6 corner)
Inline: Inside/outside variable inkjet, tipping, taping, affixing, hot, cold & fugitive glue

Large Format, POP & Display

Mimaki JFX500 UV Flatbed

C-M-Y-K+W+W - 7'x10' Large format UV flatbed UV

Max Sheet

83" x 120"

Max Image

83" x 120"

Mimaki UJVC300 UV Roll

C-M-Y-K+W+CL - Large format print/cut UV roll-to-roll

Max Sheet

64" x 120"

Max Image

64" x 120"

Apex 2513 - 3 Tool Flatbed

Cutter, Router, EOT, Knife, V-cut, Kiss cut, Perf, Score

Max Sheet

52" x 100"

Max Image

52" x 100"

Converting, Custom Finishing & Complex Prototypes

ENGINEERING

Structural & Folded carton design, Prototypes, Pilot programs, Offset & Digital printing, Extensive finishing

VARIABLE

Complex variable print, Variable foil, Variable diecutting, Variable spot UV, Inline & Final touch serialization

PREPARATION

Extensive color correction, Image editing, Page production, Workflow automation, Digital asset management

Wrapping, Packing, Kitting & Fulfillment

(3) Automatic Pallet wrappers
(2) Automatic carton strappers
(2) Ultra-sonic product banders
(2) Shanklin Omni high speed shrink wrap lines with automated conveyors, feeders & droppers
(3) Shanklin A27-A high speed shrink wrap lines with automated in-feeds
(4) Automated Finn-Seal/Flow Wrap, lines with up to 24 inteligent feeders, droppers & audited packing

Folding Carton Production

Straight line, Auto-bottom, Lock bottom, Hanger, Reinforced panel & Tuck boxes, In/out variable inkjet, tipping, taping, (no 4/6 corner)

Trading Card Production

MANAGEMENT

Full cycle strategy, planning, documentation & execution in all phases of Retail, Hobby & Specialty collectibles

WHITE LABEL

"Behind the scenes" accountability & end-to-end production starting with client art to national distribution

PRE-MEDIA

Page composition, version control, digital asset management, production planning & workflow automation

PRODUCTION

100% In-house trading card & collectibles manufacturing: R&D, planning, testing, packaging & distribution

PREPARATION

Comprehensive image preparation, editing, retouching, color correction & proofing. (production only, no creative)

FULFILLMENT

Complex & variable collation, over wrapping, assembly, kitting, packing, fulfillment & nationwide distribution

PROTOTYPES

R&D, testing & accurate proofing for all phases of production, embellishment, packaging & customizations

SECURITY

Extensive security focus, low number collectibles, Secure production of Memorabilia, Relics, Inserts & Autos

Additional Services

BINDERY & FINISHING

Cut, Fold, Stitch, Perfect bind, Padding, Tape applicaton, Tipping, Affixing & Converting

BOOKLET PRODUCTION

Saddle Stitch, Perfect Bind (PUR & EVA), Hot melt padding, Plastic coil, Wire-o & Side stitch

BOOKLET PRODUCTION

Complex variable printing, Variable finishing, Kitting & Distribution

OTHER SERVICES

Intelligent collation, Affixing, Mounting, Security printing & Foil board manufacturing